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Removing The Drive Shafts From An Alfa 159/Brera
You may want to replace a CV boot or a leaking drive shaft seal, primary it's the same process for all models. This 'How To' is based on the 159 1750 TBi
![]() | Undo the 17mm wheel bolts and remove the wheel. |
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![]() | Tap out the top of the hub nut that locks into the spline at the end of the CV joint. Now undo the 36mm hub nut. |
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![]() | Undo the x2 T30 (TORX) screws to the wheel arch side panel. |
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![]() | Remove the x2 6mm allen and x8 T30 screws to the undertray. |
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![]() | Undo the 21mm nut on the E18 fork bolt. |
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![]() | Undo the 21mm lower wishbone ball joint nut. |
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![]() | Use a ball joint splitter to separate the ball joint from the bottom of the pillar, if you don't have one then a few choice strikes with a copper hammer to the side at the bottom of the pillar will have the same effect. |
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![]() | Supporting the weight use a copper hammer to smash seven bells out of the end of the CV joint until it is persuaded to exit the front hub (we actually broke a hammer on this one....just as well we had a spare!) |
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![]() | Undo the 10mm gearbox sump plug and drain the gearbox oil into a suitable waste container then replace the plug. |
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![]() | To remove the right hand drive shaft undo the x3 10mm bolts. |
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![]() | Unclip the the ABS sensor so that you can swing the pillar to make room to pull the shaft out. |
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![]() | To remove the left hand drive shaft it's the same process as the right only there's no bolts, you need to prise it out from the back of the cup (there's a small circular spring clip on the end of the shaft that holds it in the gearbox). |
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![]() | When it's all back together the gearbox filler plug (8mm allen) is located behind the battery tray. |
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![]() | On some models the battery and tray may be in the way, if so go to 'Removing The Battery And It's Tray From A 159/Brera'. |
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![]() | Using a funnel fill up to the recommended amount. Manual gearboxes use Tutela Car Matryx manual gearbox oil (75W/85). |
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![]() | If you're planning on dropping the sub frame next please look at our 'How To' Removing The Front Sub Frame From A 159/Brera. |
Related Links: clutch replacement | Changing a wheel bearing